[BUG] FW reported error: 104 - Other failure of module instance initialization request

[fredoh9]

Describe the bug
During check-suspend-resume-with-playback-5.sh test, FW reported error: 104 is occurred.

[ 4410.777465] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx reply: 0x60000068|0x10036: MOD_INIT_INSTANCE
[ 4410.777468] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: FW reported error: 104 - Other failure of module instance initialization request
[ 4410.777519] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc error for msg 0x40010004|0x10036
[ 4410.777548] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: failed to create module alh-copier.SDW0-Playback.0

Intel internal daily test link:

• planresultdetail/30296?model=MTLP_RVP_SDW&testcase=check-suspend-resume-with-playback-5
• planresultdetail/30296?model=MTLP_SDW_AIOC&testcase=check-suspend-resume-with-playback-5

To Reproduce
TPLG=/lib/firmware/intel/sof-ace-tplg/sof-mtl-rt711-4ch.tplg MODEL=MTLP_RVP_SDW SOF_TEST_INTERVAL=5 ~/sof-test/test-case/check-suspend-resume-with-audio.sh -l 5 -m playback

Reproduction Rate
Starting from today. It happened in MTLP_RVP_SDW and MTLP_SDW_AIOC.

Environment

• Kernel Branch: topic/sof-dev
• Kernel Commit: b49e881b4db3
• SOF Branch: main
• SOF Commit: eac5a0a12ef4

Screenshots or console output

[fredoh9]

Found in ADLP_SKU0B00_SDCA also from today's daily test.

Intel internal daily test link:
planresultdetail/30853?model=ADLP_SKU0B00_SDCA-cavs2_5-ipc4&testcase=check-suspend-resume-with-playback-5

[fredoh9]

Not reproduced for 3 days

[keqiaozhang]

This issue happened again:
planresultdetail/31237?model=MTLP_SDW_AIOC-ace1_0-ipc4&testcase=check-suspend-resume-with-playback-5
planresultdetail/31270?model=MTLP_RVP_SDW-ace1_0-ipc4&testcase=check-signal-stop-start-playback-50

[fredoh9]

happen again

[ 1445.894941] kernel: snd_sof:sof_ipc4_widget_setup: sof-audio-pci-intel-mtl 0000:00:1f.3: Create widget alh-copier.SDW0-Playback.0 instance 1 - pipe 1 - core 0
[ 1445.894944] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx      : 0x40010004|0x10036: MOD_INIT_INSTANCE [data size: 216]
[ 1445.896264] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx reply: 0x60000068|0x10036: MOD_INIT_INSTANCE
[ 1445.896267] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: FW reported error: 104 - Other failure of module instance initialization request
[ 1445.896280] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc error for msg 0x40010004|0x10036
[ 1445.896287] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: failed to create module alh-copier.SDW0-Playback.0
[ 1445.896293] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget gain.1.1 freed
[ 1445.896297] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx      : 0x12010000|0x0: GLB_DELETE_PIPELINE
[ 1445.896673] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx reply: 0x32000000|0x0: GLB_DELETE_PIPELINE
[ 1445.896683] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx done : 0x12010000|0x0: GLB_DELETE_PIPELINE
[ 1445.896686] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget pipeline.1 freed
[ 1445.896688] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget mixout.1.1 freed
[ 1445.896691] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget mixin.15.1 freed
[ 1445.896693] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget gain.15.1 freed
[ 1445.896696] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx      : 0x12000000|0x0: GLB_DELETE_PIPELINE
[ 1445.897189] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx reply: 0x32000000|0x0: GLB_DELETE_PIPELINE
[ 1445.897198] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-mtl 0000:00:1f.3: ipc tx done : 0x12000000|0x0: GLB_DELETE_PIPELINE
[ 1445.897201] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget pipeline.15 freed
[ 1445.897203] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-mtl 0000:00:1f.3: widget host-copier.31.playback freed
[ 1445.897205] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: Failed to set up connected widgets
[ 1445.897210] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: error: failed widget list set up for pcm 31 dir 0
[ 1445.897214] kernel: sof-audio-pci-intel-mtl 0000:00:1f.3: ASoC: error at snd_soc_pcm_component_hw_params on 0000:00:1f.3: -22

planresultdetail/31496?model=MTLP_RVP_SDW-ace1_0-ipc4&testcase=check-signal-stop-start-playback-50

[mengdonglin]

We haven't observed this issue in v2.7 stress test.

[RanderWang]

Tried a few days test but can't reproduce it

[lgirdwood]

@fredoh9 any recent sightings at your end ?

[fredoh9]

I haven't seen the same issue for a week+.

[lgirdwood]

I haven't seen the same issue for a week+.

ok, pls close if not seen again by end of week.